Process Engineer - Automotive
Sensata Technologies
Process Engineer - Automotive
Botevgrad, Bulgaria
full-time

Process Engineer - Automotive

Botevgrad, Bulgaria full-time

Job Description

IRC96345
The Process Engineer is responsible for maintaining and modifying manufacturing processes to improve manufacturing, increase product performance efficiency and boost profits. This position works daily with Maintenance Engineers, Quality Engineers and Production Supervisors to support day to day activities and KPIs. Process Engineer will work closely with equipment vendors, design and development engineers, program managers, marketing, and quality engineers to support the development of new products or new component suppliers. They will also provide ongoing support to production lines at our global make sites.

General Responsibilities
Key participant in the development of new production processes and/or adapt existing production processes for assembly, calibration and testing
Define specifications for production equipment and interact with mechanization (in house) and/or equipment suppliers to ensure equipment will meet specifications
Key participant in global new product development project teams to enable successful launch of new products
Collaborate with other departments on process specifications, quality aspects, product specifications and continuity of equipment
Influence product designs during new product development phase to ensure economical and defect free manufacture
Developing new or improved manufacturing and testing processes that are necessary to achieve the performance and cost requirements of future device applications
Organize the arranging of sample lines and process development equipment
Key participant in advanced quality planning activities
Coordinates all functional requirements, the reviewing of designs and debugging /qualifying new high volume assembly /test equipment or tooling
Transferring knowledge to make site personnel
Support improvement projects to reduce cycle time, defects and manufacturing costs
Work with suppliers and contract manufacturers to ensure processes are capable, have sufficient controls in place, can meet out delivery requirements, and meet our cost targets
Evaluate technical capabilities including tooling design, build experience, maintenance program, processes and process controls, cell automation- if required, quality control systems, and material knowledge


Experience / Qualifications

A university degree required (i.e. Bachelors degree) or equivalent relevant work experience
Must be a team player able to work in a fast-paced environment with demonstrated ability to handle multiple competing tasks and demands
Strong communication skills; oral, written and presentation
Strong organization, planning and time management skills to achieve results
Strong personal and professional ethical values and integrity
Holds self-accountable to achieving goals and standards
Proficient in Microsoft Office programs (Outlook, Word, PowerPoint, and Excel)
Strong interpersonal & collaboration skills to work effectively with all levels of the organization including suppliers and/or external customers

Monitor KPIs such as cycle time, scrap rate, downtime, and OEE.
Implement automation, ergonomic improvements, and cost-saving initiatives
Investigate process-related quality issues using root cause analysis tools and implement corrective and preventive actions to eliminate defects and variability.
Conduct time studies, line balancing, and capacity analysis to ensure optimal production efficiency
Analyze workflows, equipment performance, and production data to identify improvement opportunities.
Support installation, commissioning, and troubleshooting of production equipment Monitor equipment capability (Cp, Cpk) and coordinate maintenance planning. Collaborate with suppliers on tooling design, modifications, and upgrades
Participate in FMEA, Control plan creation, and Validation activities
Create and update standardized work instructions and process documentation.
Coordinates all functional requirements, the reviewing of designs and debugging /qualifying new high volume assembly /test equipment or tooling
Evaluate technical capabilities including tooling design, build experience, maintenance program, processes and process controls, cell automation- if required, quality control systems, and material knowledge

Additional Site-Based/Employee Benefits:

IDP (Individual Development Plan): build your career path and grow professionally in every department of the company
Learning and Development programs, customized trainings, and certification
Experience in working with various global teams and multicultural environment
Additional package includes health and dental care insurance, food vouchers, sport card at a discount
Company transport
Refer a friend program
Fun activities cultural events, hiking etc.